Solutions for the Semiconductor and Optical Communications Industries
Fully Automation for HVM Lines solution
Function
- Alignment and Coupling for Dual Fiber Array (Rx Side)
- Automatic Loading and Unloading (Magazine)
- Automatic MPO Connector Plugging / Unplugging,Inspection, and Cleaning
- Automatic Dispensing and UV Curing
- RSSI ADC
- High-Precision Stage to Align X/Y/Z Plane
- Online Monitoring and Data Uploading to Database
- Specifications
- Technical Data
- Image Download
Product Overview
Updated: January 28, 2026
Station details
|
Station |
Function |
Key Point |
| FA Coupling |
‧Alignment and Coupling for Dual Fiber Array (Rx Side) ‧Automatic Loading and Unloading (Magazine) ‧Automatic MPO Connector Plugging / Unplugging, Inspection, and Cleaning ‧Automatic Dispensing and UV Curing |
‧RSSI ADC ‧High-Precision Stage to Align X/Y/Z Plane ‧Online Monitoring and Data Uploading to Database |
Major equipment
|
Equipment |
Key Parameter |
| Coupling Machine | ‧X/Y/Z Resolution：10nm ‧X/Y/Z Repeatability Accuracy：±50nm |
Specification Sheet
|
Type |
Item |
Parameter |
| Equipment Dimensions & Power |
Power Input | 220V 50/60 Hz |
| Pneumatic System | Compressed air flow >2LPM；System supply pressure 0.6MPa-0.7MPa | |
| Vacuum System | Vacuum gauge reading ≤ -80kPa | |
| Environmental Conditions | Temperature：15-35°C；Humidity：standard 70% at 32°C；Cleanliness level：100k Class | |
| Machine Dimensions | Center: 1200mm*1300mm*2000mm；Both sides: 510mm*920mm*1700mm | |
| Equipment Weight | 1400-1600 kg | |
| Safety Protection | Product security defense | Contact grounding treatment |
| ESD protection | Ion fan for electrostatic removal | |
| Software protection | Mistake proofing | |
| Equipment protection | Collision prevention, axis stroke limit, distance sensor | |
| Operator safety protection | Protective goggles | |
| Alignment Module | Operating module | Dual 6-axis |
| Workpiece Clamping | Electric clamp, vacuum suction fixation | |
| Single-Axis Repeatability XYZ Drive Mechanism |
±0.05μm Step motor with ball screw |
|
| θx | Manual adjustment | |
| High-Precision Alignment Stage θy/θz |
Automatic stage Repeatability：±0.001° | |
| Dispensing Module | Structural Type | Pneumatic extension dispensing supply (XY manual stage position fixation) |
| Dispensing Method | Bottom-side dispensing | |
| Dispensing system | Musashi high-precision dispensing machine, single-point (needle), Standard 3mL capacity, other volumes customizable |
|
| Device Biasing Method | Socket connection | Automatic alignment |
| Loading/ Unloading Module |
FA Tray | Single MPO dual FA |
| PCB Tray | Single PCB tray with Pneumatic clamping | |
| UV Curing System | UV type | HOYA dual LED light source; Wavelength 365nm |
| Operate axis | XYZ axis with air powered cylinder | |
| Visual System | Number of cameras | 6 |
| Visual recognize | Automatic alignment；5 Megapixel CCD；Resolution: 1.4 μm；Depth of field: 0.3mm | |
| Camera axis | XYZ 3 axis: step motor with ball screws | |
| Alignment System | Alignment stability (Average Variance value) |
<±5% |
| Level adjustment | Automatic alignment module | |
| High adjustment | Pressure sensing | |
| CT | < 180 sec/channel (Not including curing time,Depending on application scenario) | |
| Software |
Programming language | LabVIEW |
| Data binding | Capable to record production orders, product codes | |
| Storage | Production data can be saved | |
| Program calls | Program base can save multiple alignment programs to fit different alignment process | |
| Power Meter |
Meter type | Keysight E3646A(Can be modified according to requirements) |
| Voltage/Current range | Keysight (0-8V,3A/0-20V,1.5A) | |
| Measure resolution | Voltage：<0.05% +5mV / Electric current <0.15% + 5mA | |
| Laser Source | Laser type | Santec(TSL-570A-P) (Can be modified according to requirements) |
| Performance | 200 nm/s quick scan High precision range(± 2 pm) & resolution(0.1 pm) The sealed cavity ensures the stability of each wavelength Multiple wavelength options from 1240 to 1680 nm Adjust scan range 10GHz |
|
| Laser Power Meter | Type | Santec MPM-220 series (Can be modified according to requirements) |
| Sensor performance | 840 - 1700 nm ，-80 - +8 dBm customize option |
