Solutions for the Semiconductor and Optical Communications Industries
Dual LD Lens Active Aligner
Function
- Dual Lens Coupling
- Lens Align with PIC
- Fixed the Lens after Coupling by UV Glue(Include Glue Fixed and UV Curing)
- TX Power
- High-Precision Stage to Align X/Y/Z Plane
- Simultaneous Coupling of Two Lens
- Online monitoring and Data Uploading to Database
- Specifications
- Technical Data
- Image Download
Product Overview
Updated: April 8, 2025
Product illustration
Station details
|
Station |
Function |
Key Point |
| Lens Coupling |
‧Dual Lens Coupling ‧Lens Align with PIC ‧Fixed the Lens after Coupling by UV Glue(Include Glue Fixed and UV Curing) |
‧TX Power ‧High-Precision Stage to Align X/Y/Z Plane ‧Simultaneous Coupling of Two Lens ‧Online monitoring and Data Uploading to Database |
Major equipment
|
Equipment |
Key Parameter |
| Coupling Machine | ‧X/Y/Z Resolution：10nm ‧X/Y/Z Repeatability Accuracy：±50nm |
Specification Sheet
|
Type |
Item |
Parameter |
| Facility Requirement & Appearance |
Power Input | 220V 50/60 Hz |
| Pneumatic System | Compressed air flow >2LPM; System supply pressure 0.6MPa-0.7MPa | |
| Vacuum System | Vacuum gauge reading ≤ -80kPa | |
| Environmental Conditions | Temperature：15-35°C；Humidity：standard 70% at 32°C；Cleanliness level：100k Class | |
| Machine Dimensions | 1200mm*1000mm*1800mm | |
| Power Input | 220V 50/60 Hz | |
| Equipment Weight | 1100-1250kg | |
| Safety Protection | Product Safety Protection | Contact grounding treatment |
| ESD Protection | Ion fan for electrostatic removal | |
| Software Protection | Mistake proofing | |
| Equipment Protection | Collision prevention, axis stroke limit, distance sensor | |
| Operator Safety Protection | Protective goggles | |
| Alignment Module |
Operating module | Dual 6-axis System |
| Workpiece Clamping | Electric clamp, vacuum suction fixation | |
| Single-Axis Repeatability XYZ Drive Mechanism |
±0.05μm Step motor with ball screw |
|
| θx | Manual adjustment | |
| High-Precision Alignment Stage θy/θz |
Automatic stage Repeatability：±0.001° | |
| Dispensing Module |
Structural Configuration | Pneumatic extension dispensing supply (XY manual stage position fixation) |
| Dispensing Method | Bottom-side dispensing | |
| Dispensing system | Dual dispensers；Musashi high-precision single-Point dispenser (needle type), Standard 3mL capacity, other volumes customizable |
|
| Device Biasing Method | Socket connection | Automatic alignment |
| Loading/ Unloading Module |
Lens loading tray | 32pc dual lens tray |
| PCB | Single PCB tray with Pneumatic clamping | |
| UV Curing System |
UV type | HOYA LED light source×4set; Wavelength 365nm |
| Operate axis | 6-axis, integrated in the left coupling axis | |
| Visual system |
Number of Camera | 2 |
| Visual recognize | Automatic alignment；5 Megapixel CCD；Visual range 5.6×4.7mm；Resolution：1.4 μm；Depth 0.3mm | |
| Camera axis | XYZ 3 axis: step motor with ball screws | |
| Alignment System |
Alignment stability (Average Variance value) |
＜±5% |
| Level adjustment | Automatic alignment module | |
| High adjustment | Pressure sensing | |
| CT | < 200 sec/channel (Not including curing time, Depending on application scenario) | |
| Software |
Programming language | LabVIEW |
| Data binding | Capable to record production orders, product codes | |
| Storage | Production data can be saved | |
| Program calls | Program base can save multiple alignment programs to fit different alignment process | |
| Power Meter |
Type | Keithley E3646A (Can be modified according to requirements) |
| Voltage/Current range | Keysight (0-8V,3A/0-20V, 1.5A) | |
| Measure resolution | Voltage: <0.05% +5mV / Electric current <0.15% + 5mA |
