<span style="font-size: 12pt;">Function</span> <br /><span style="font-size: 12pt;">‧TX FA Coupling</span> <br /><span style="font-size: 12pt;">‧TX FA Align with PIC</span> <br /><span style="font-size: 12pt;">‧Fixed the FA after Coupling by UV Glue (Include Glue Fixed and UV Curing)</span> <br> <br> <br /><span style="font-size: 12pt;">Key Point</span> <br /><span style="font-size: 12pt;">‧RSSI ADC</span> <br /><span style="font-size: 12pt;">‧High-Precision Stage to Align X/Y/Z Plane </span> <br /><span style="font-size: 12pt;">‧Online Monitoring and Data Uploading to Database</span>">
Update:2025.04.08
Product illustration
Station details
Station | Function | Key Point |
FA Coupling | ‧TX FA Coupling ‧TX FA Align with PIC ‧Fixed the FA after Coupling by UV Glue (Include Glue Fixed and UV Curing) | ‧RSSI ADC ‧High-Precision Stage to Align X/Y/Z Plane ‧Online Monitoring and Data Uploading to Database |
Major equipment
Equipment | Key Parameter |
Coupling Machine | ‧X/Y/Z Resolution: 10nm ‧X/Y/Z Repeatability Accuracy: ±50nm |
Specification Sheet
Type | Item | Parameter |
Equipment Dimensions & Power | Power Input | 220V 50/60Hz |
Pneumatic System | Compressed air flow >2LPM; System supply pressure 0.6MPa-0.7MPa | |
Vacuum System | Vacuum gauge reading ≤ -80kPa | |
Environmental Conditions | Temperature: 15-35°C; Humidity: standard 70% at 32°C; Cleanliness level: 100k Class | |
Machine Dimensions | 1150mm×1000mm×1850mm | |
Equipment Weight | 850-950kg | |
Safety Protection | Product Safety Protection | Contact grounding treatment |
ESD Protection | Ion fan for electrostatic removal | |
Software Protection | Mistake proofing | |
Equipment Protection | Collision prevention, axis stroke limit, distance sensor | |
Operator Safety Protection | Protective goggles | |
Alignment Module | Operating module | 6-axis module |
Workpiece Clamping | Electric clamp, vacuum suction fixation | |
Single-Axis Repeatability XYZ Drive Mechanism | ±0.05μm Step motor with ball screw | |
θx | Manual adjustment | |
High-Precision Alignment Stage θy/θz | Automatic stage Repeatability: ±0.001° | |
Dispensing Module | Structural Configuration | Cylinder retraction with top supply (Fixed Position for XYZ Manual module) |
Dispensing Method | Top spot glue dispensing | |
Dispensing system | Dual dispensers; Musashi high-precision single-Point dispenser (Syringe type), Standard 3mL capacity, other volumes customizable | |
Device Biasing Method | Socket connection | Automatic alignment |
Loading/ Unloading Module | FA Tray | Single MPO dual FA |
PCB Tray | Single PCB tray with Pneumatic clamping | |
UV Curing System | UV type | HOYA EXECURE-4000D |
Operate axis | XYZ axis with air powered cylinder | |
Visual system | Number of Camera | 1 |
Visual recognize | Automatic alignment;5 Megapixel CCD;Visual range 5.6×4.7mm;Resolution:1.4 um;Depth 0.3mm | |
Camera axis | XYZ 3 axis: step motor with ball screws | |
Alignment System | Alignment stability (Average Variance value) | <±5% |
Level adjustment | Automatic alignment module | |
High adjustment | Pressure sensing | |
CT | < 310sec/channel (Not including curing time, Depending on application scenario) | |
Software | Programming language | LabVIEW |
Data binding | Capable to record production orders, product codes | |
Storage | Production data can be saved | |
Program calls | Program base can save multiple alignment programs to fit different alignment process | |
Power Meter | Type | Keithley E3646A (Can be modified according to requirements) |
Voltage/Current range | Keysight (0-8V,3A/0-20V,1.5A) | |
Measure resolution | Voltage: <0.05% +5mV / Electric current <.15% + 5mA | |
Laser power meter | Type | Santec MPM-220 + MPM-211×2 (Can be modified according to requirements) |
Sensor performance | 1250-1650 nm ,-80 - +10 dBm |